custom door hardware

Artistic Barn Door Hardware

Sliding doors or barn doors are the perfect blank canvas for dramatic hardware. When the wall opening permits, double doors make a large statement that can be artfully used to separate rooms. Case in point is a recent order for double doors that separated the dining room from the living room by making an artistic reptilian statement.

The iguana door handle is 17”high  7” wide and 3”deep and the scale makes a substantial statement. The piece was designed to be used as a pair for double sliding doors with each  iguana facing the opposite direction to it’s partner. The stylized design has a spiky decorative ridge that extends over the nose and then wraps around the eyes and trails down the front legs.

 The original design was very much influenced by Polynesian art and is not based on any particular type of iguana but does reflect a certain stance or attitude that Martin imagines when he thinks about iguanas. The iguana handle is a relative of the other handles and cabinet pulls that make up the lizard collection of door hardware.  For cabinet sliding doors the iguanas can be mounted so they entwine head to toe with their partner, a positioning that could be problematic on room doors where the tail and feet could catch on clothing.

Barn doors are more easily installed than traditional hinged doors requiring only a simple bracket to be attached to the top of the door and to a wheel that travels along a track screwed to the wall above the door. They also use a simple garden gate or hook style of latch that can be surface mounted as opposed to the tubular latch used on a hinged door that requires the door to be pre-drilled at time of manufacture.

Classic Entry Door Handles

Thumb latch handle sets are often used in  traditional styles of door hardware to make a  grand entry statement. The thumb piece on the front side of the door is usually one small decorative detail on a much larger back-plate. The Hedgerow, Grapevine and Willow collections all contain a thumb-latch entry set and we have designed to be an integral part of each set.

We also use the same mechanism on the Lizard entryway set where a less traditional butterfly is the thumb piece.

Understanding the function of the thumb piece

The thumb piece is used to activate the door latch that keeps the door closed. Our thumb latch sets have been designed for use with mortise locks which house the latch and deadbolt mechanism within a solid 6”H x 3”D x ½”W metal case installed inside the body of the door. The thumb piece has a seesaw motion so pressing down on the exposed thumb end pushes up the end that sits within the mortise box underneath the toggle area. When pushed up by the thumb piece the toggle plate pivots backwards which triggers a hammer plate backwards thereby releasing the latch and spring which kept the latch extended and the door closed. The hammer and spring, when released allow the latch to return into the body of the mortise thereby allowing the door to be pulled open.

 

A complimentary accessory to the dung beetle

After casting and patinating the first bronze dung beetle, we felt it was missing its ball or dung larder for the food needed by the eggs that are laid inside which will grow into hungry grubs.

Dung beetle from the collection of fantasy sculptures

The adult beetle locates dung by smell and he collects and works the dung to create a ball which is rolled to collect layer upon layer of dung. However, the location of the completed dung ball is not always ideal and the ball may need to be moved to a better pre-established nesting area.

In order to move the dung ball, the beetle rolls it backwards by holding it with its rear legs and pushing  with its front legs. Doing it this way has its setbacks, as it cannot see obstacles in its path or see if he is pushing in the right direction.

As the pathway cannot easily be seen he climbs on top of the dung ball and turns in a circle to get his bearings. To navigate the correct direction, he uses the  position of the sun during the day and position of the stars at night as a compass. These are remarkable insects and are not complete without their ball.

The dung ball we have created is a perforated organic bronze shell, we used our artistic license to create something a little more attractive than the typical dung ball.

The ball is approximately 7 inches in diameter and cast in 3 sections that welded together in the bronze.

The overall sculpture with dung beetle  is 12 inches high.

 

The beetle navigator’s head and thorax were patinaed a blue green and the wing casing was patinaed dark grey black.

 For more functional creatures please look at our animal cabinet pulls and our netsuke collection of dragon, bee and frog door knobs.

Oil Rubbed Bronze

We are revisiting ways we show our collection of Willow entry door knobs and interior handle sets. The trend is moving from old darker traditional finishes to lighter oil rubbed finishes.

The Willow collection, while inspired by swirling willow leaves and tendrils, still reflected the classical lines of older European architecture that Martin and I knew in England. Indeed, Martin’s training as a wood carver required him to carve more formal flowers and  leaves as relief carvings and this education served him well when carving the very detailed facets of the Willow collection.

 By moving away from dark oiled bronze to a lighter patina the detail of the piece is now able to shine through. We hope you will like this new direction but should you still be looking for a more Baroque or Victorian finish we are continuing to offer this collection in darker tones.

The photos here show  the before and after appearance of the passageway, privacy and entry knobs and lever sets.

To create the light and dark patinas we follow the same process of finely buffing away  imperfections visible on the surface of bronze and then immersing the piece into a premixed oxide. The oxide creates a fine dark film as it adheres to the surface but it is immersed twice to create an even and strong bond. The oxidized bronze is then re-buffed or sanded thereby removing the dark patina to expose the bright champagne tone of the silicon bronze.  The difference between these 2 finishes reflects how much and what areas of the oxidized film are removed by buffing.

The degree to which the surface is sanded and polished also impacts the level of contrast this is done prior to the casting being oxidized. In the darker piece the willow leaves were polished to a higher luster than the back plate which was left as a satin finish and which when oxidized creates a greater contrast. By comparison the lighter piece was more evenly polished to a satin finish and the effect is a more universal tone.

Have a Merry Christmas from all here at Martin Pierce.

The orchid spray in the banner is a unique design that will be covered in detail next year along with a new orchid piece. If you are looking for orchid knob inspiration we have an orchid knob and orchid pull in our collection of plant theme cabinet hardware.

Thanksgiving 2022

Wishing all of you a Happy Thanksgiving.

To create a seasonal collage, we decided to use the Willow flush door pull and the Willow sprig cabinet pull.

The Willow recessed handle is typically used as a barn door pull and is visible on the side of the door which would be routed out to accommodate it’s 3/4'” depth.

You will have to look closely to find out how we incorporated this piece in the banner collage to create a diamond shaped accent.

Since the pull displays only half of a flower head, we created a copy in Photoshop which we then rotated to make a whole flower head.

The Willow sprig required less assistance and was easily colored a bright green.

Patina Artistry

In the course of the working week as I pass through the small studio here at Martin Pierce, I am often captivated by the workmanship of our patina artists. The assembly of like pieces that I see are images I wanted to capture as they are both very beautiful and can be captured in our small photo light box.

We started photographing our work as a way of keeping a diary of the different projects and new developments and with the help of a professional photographer learned some of the basic techniques of how best to shoot our work. Our photographs are taken with a Canon EOS Rebel T3 with a zoom lens inside a 5-sided white light box using  rows of small LED lights for an evenly dispersed downward light beam. The light box is housed inside a small dark room with almost no natural light. For stability the camera is placed on a small tripod. The camera is not state of the art and an equally good photograph could be created using a mobile device but what is critical is the light box and even distribution of light.

The willow friends shown above are being prepared for a new home in northern California and they are part of the handles we are making for 11 pairs of double doors that will be locked with an Anderson multi-point system. The Hedgerow and Willow collections were specified for the doors and the cabinet pull selections have been from the orchid and beetle and willow collections. In subsequent posts I will detail how we created 2 custom turn pieces to work with the Anderson lock.

Happy Halloween with tigers, bugs and bats

Whether for Halloween, or for no other reason that simple fun, enjoy our creations any time of the year. We have a collection of animal and insect cabinet pulls to chose from all cast in bronze and made to order here in Los Angeles.

 

For those looking for animal inspired door handles we have a collection of lizard, dragon, frog and rabbit door knobs to chose from. Each piece is first rendered in wax before being dipped in silica to create a tough exterior ceramic shell and finally cast in molten bronze. The process is not complete until each piece is “chased” or finely tooled by hand to remove any imperfections. Still not complete, the piece must be burnished so that it can be finished with either a simple oil rubbed patina or a more colorful hot patina. Voila! A unique piece is ready for your home or office door or cabinet.

 

The tiger door handle is now available as a powder coated piece in a wide variety of colors. If you have a brand color this can be matched by creating a custom powder. As mentioned in a previous piece, we are moving away from illuminated handles and offering all these pieces in  powder coated colors. The dramatic effect is not diminished but this provides a low- tech solution to supply chain problems with small LED lights.

Happy Labor Day

While we humans may get a break from work those in the larger animal kingdom will still be buzzing and digging as they toil to create  honey and dung balls!

Our new sculptures include a dung beetle and Martin is currently creating an artistic portrayal of dung  beetle ball which will be the latest addition to his bug themed sculpture  series.

Our bees are still thriving in bronze and those who follow this blog know that we have recently added a bee cabinet knob to our flying creature collection of cabinet pulls.

Our fascination with bees was piqued by a book we are reading “An Immense World” by Ed Yong in which he devotes a chapter to the electrical world we live in. The planet’s daily thunderstorms are prolific running into the thousands and they create a massive electric circuit where the earth is a negative  and the air a positive charge. Bees buzz in this electric field passing by flowers who because they contain water are rendered negative or grounded. As bees fly through the air, they assume the positive charge of the air around them and when they land on a flower to suck nectar the negative pollen is attracted to the bees negative force and literally rises up towards the bee. For those able to remember their early science classes, this electric attraction is similar to what we observed as children when a magnet was used to pick-up iron filings.

Returning to the theme of this blog, labor day is not a holiday celebrated by bees or dung beetles both of which will be working overtime during this 3-day holiday.

New orchid design for dramatic entry door takes shape

Our Orchid cabinet knobs and pulls are popular pieces and often used as accent statements in kitchens and bathrooms. I suspect the appeal lies in their realism although the designs are not a literal portrayal of any particular orchid. The closest type of orchid is possibly the Paphiopedilum (Venus Slipper) or the Phalaenopsis (Moth) but with over 20,000 species and hybrids there may well be and exact match that left it’s imprint on Martin Pierce’s retina.

 Orchid Cabinet Knobs and Stems

The orchid knob has a 3/4” stem post that allows the flower head to be easily gripped and pulled. The same clearance for fingers is given to the orchid spray by the curved stem that connects the 2 orchid flowers.

New Orchid for grand statement

The new orchid is scaled to make a dramatic door statement and like our Willow heroic pull we see it being placed in the center of the door and not on the door stile. The end result will be cast in solid bronze and measure 6” x 6” x 1 ¼” and it may lend itself to being either nickel plated or artistically patinaed with differing hot green, red or yellow oxides. Unlike the smaller cabinet pulls there will not be a stem post mounting as the orchid perimeter petals will be flush with the door face. As the orchid is loosely based on the Venus slipper orchid it has a large stamen and labellum and together these will serve as the gripping point for the thumb and index fingers.

 Martin as readers will know begins a new piece with a front and side view drawn free hand on paper and this becomes the guide used to roughly cut the patterns in high density foam. The drawing details are then copied on to the rough patterns and then carved to create a three-dimensional piece. The new orchid will be cast in 3 pieces which will be welded together to create a single knob.

 

4th JULY

4th July - Enjoy the long weekend

We are celebrating the 4th quietly in the company of good friends and hope all of our customers are able to do the same.

The hornet on the apple is a limited edition sculpture that we have playfully draped with the US flag.

The sculpture is one of several art pieces that can be found on our new site pages so please check them out.

If you are remodeling your home or fortunate enough to be designing a new home then please check out our wide variety of custom cabinet pulls and unique door handles Like all of our castings we are proud to make everything here in Los Angeles.

Dragon

The first dragons have emerged from the fiery pit of the foundry and have matured into full fledged beautiful door handles. We have enjoyed seeing these fiery monsters take shape and hope others will enjoy the whimsy of this new piece. A new dragon page has been added to our website and the new family member takes the center spot on our Netsuke page where you will find other animal knobs.

All of our work including our  fanciful pieces must also meet the functional demands of door hardware. To make the dragon casting into a functioning door handle it was fitted with a pre-machined  ferrule that was welded to the open end of the dragon. The inner section of our ferrule is machined to fit an 8mm square spindle. The spindle serves as a connecting rod and allows 2 knobs to be connected to make an interior door set.

The dragon rose will be used as a cylinder, turn piece or knob rose and the center area will be machined according to the size of the center hole needed.

 

The rose uses scaly dragon knuckles to create 4 decorative rows that meet in the center.

 For the dragon’s turn piece we looked to the Willow collection and found the bundle of Willow leaves to be a perfect match. We were considering a turn piece shaped as a hooked dragon toe but think this may be too kitsch of a statement.

Cabinet Hardware For

Wishing Everyone A Happy and Healthy 2022

For the curious, the 2022 font was created from the Willow Collection of cabinet hardware. While these pieces can be colorfully finished using hot patinas, more vivid blue and green tones can be applied through powder coating. For more information please contact us.

Creative Color Enhancement of Willow Sprigs Part of the Willow Collection of Cabinet Hardware

The small willow round cabinet knob below was cropped and colored in Photoshop. We offer a blue green and pea green hot patina both available as custom patinas

Artistic statements in cabinetry and cabinet hardware

Walter Jaeger, of Jeager and Ernst recently sent me his original cabinetry design for a master bedroom closet and dressing room project. The cabinet wall incorporates stained glass with embossed plant stems and mushroom and tree cabinet pulls from our collection of cabinet hardware. The woodwork will be finished in Sherwin William’s satin white paint making for a simple backdrop that will accentuate the decorative components. The design is both artistic and practical with the pocket doors on the left (see above banner image) opening to the master bathroom and dressing hall and with each door decorated with a stained-glass water droplet, custom made, by Mary Lu Winger Bennett. Mary is an artisan known in Virginia for her stained glass restoration projects as well as her contemporary pieces. For stained glass enthusiasts, I recommend you check our Mary’s work at Crossroads Art Center.

I asked Walter Jaeger what had inspired the cabinet and was not surprised to hear he is an admirer of Renee MacIntosh’s work, the Scottish architect and artist of the Victorian era. MackIntosh’s work is known for its rich symbolism and for its influence on European Art Nouveau, a style that I have mentioned in many posts.
Jaeger and Ernst are cabinet makers based in Virginia where they are known for their excellence in design and workmanship which is clear from the rendering below.
The mushroom, hedgerow round and half round cabinet pulls were finished in polished nickel with strategic areas darkened to accentuate their 3-dimensional form.



Bonsai and other small trees in nature and art

As international travel is still an arduous undertaking we decided to take a virtual tour to Asia and visited the Chinese and Japanese gardens at the Huntington gardens. Other gardens include the Shakespeare, Australian and Subtropical which provide virtual  tours of exotic places and different eras.

The Chinese garden is now complete and offers visitors a15 acre garden that combines architecture with water ways, rock sculptures, plants and a tea room. Modeled on the gardens of Suzhou near Shanghai, the Huntington’s Liu Fang Yuan is a tranquil beautiful space to sit and contemplate nature. The garden was built using materials and craftsmen from China to create an authentic landscape. Calligraphy and nature scenes have been expertly hand carved into the namu wood paneling of the pavilions using traditional chisels, gouges and planes. The tile pathways are equally meticulous and pieces are individually placed in intricate squares using traditional and symmetrical designs. By adhering to old skills and traditional designs the Huntington have succeeded in creating a small taste of China which feels real and not faux.

In both the Chinese and Japanese gardens there are wonderful bonsai trees to view including a miniature pine forest, elm trees and a California juniper that is 500 years old.  

The first bonsai trees were nurtured in China and later introduced to Japan in the 13th century by travelling Buddhist monks. If you do visit these gardens don’t be shy but strike up a conversation with one of the docents, as we did, when we spoke to Bob Maronde who gave us invaluable details of the development of the Chinese gardens to their present grandeur.

While Martin and I really appreciate the skills of arborists who can successfully grow bonsai trees as we lack their talent we content ourselves with other smaller trees, cast in bronze and suitable for both indoor and outdoor use.

Flexibility a key component to door hardware design

The first edition of any piece that we make is rarely the final version, rather it evolves as new versions are developed to enhance the piece for  stylistic or practical reasons. At our design atelier there are many examples of this evolutionary process.

 Evolution of Grapevine -

The original Grapevine entry lever set is a popular handle set and still available in its original design but for home owners who have a narrow door stile of 4” a new version with a 3 ½” wide back-plate was developed.A new pattern was carved to make the leaf edges on the back plate smaller and more contained without compromising the original design.

Morphic Cylinders - a case study in progress

 The Morphic cylindrical door pull is currently specified as a 16”,26”or  32” long pull with a 2” diameter. We choose these lengths to offer a suitable range of grips for doors varying in height from a standard 80” to a large 96”+. For each size an original pattern of non-repeating lace was designed and carved resulting in 3 unique pieces. When a designer wanted to specify a different length, this could only be achieved by adding length to the non-lace ends.

 The new version in development retains the organic design but certain sections have been changed to create a repeat pattern which will enable customers to special order the Morphic pull in lengths ranging from 18” to a possible 60”length.

Post Oak Hotel

It was critical that the new pull retain the fluidity and natural appearance of the original pattern so considerable care was taken to create irregular repeat lines that do not truncate the design.

 

Cats, bats and frogs as enchanting familiars – Happy Halloween

While cats were often celebrated as symbols of good luck and were revered in Egyptian and Asian cultures, in Europe they took on a sinister role as the companions or familiars of witches who cast malevolent spells. It seems that this undeserved reputation took hold with the advent of the black plaque that devastated Europe in the 1600’s. This is rather ironic given that cats are superb predators of rats and indirectly of the fleas they carry making them extremely useful companions that are good for one’s health.
Witches suffered a similar plight and while the verb bewitched is synonymous with “enchanted” “charmed” “beguiled” it is also used to suggest evil powers and malevolent spells.

The negative image of witches spread to other creatures with which they were associated such as frogs and bats. Frogs and bats are both nocturnal and often live-in swamps, muddy ponds and caves, facts that helped advance their negative place in folklore.
Like many we like all these creatures and have portrayed them more favorably in our animal cabinet pulls and cat themed door knobs.
The 3 cats shown in our banner are Persian, Rag Doll and Common cat. Cast in solid bronze and patinaed and then sealed with an oil rubbed finish.

Our frog and bat cabinet pulls are made as left or right facing which allows for a more creative placement on cabinet doors that open to the left and right.

Designing for Function - Part 3 Making A Custom Door Handle

In previous posts we have used a stationary pull to illustrate how a custom piece of door hardware is designed for lost wax casting, but what impact does a functional handle with moving parts have? The answer depends on the function and varies depending on whether the design is for a door- knob or lever and whether it is to be used as an entry door set or as a handle set for an interior passageway or privacy (think bathroom) door.

 

In this post we will use the set lizard passageway set to answer the question.

The passageway set is made up of several components, some are cast but others are either machined in metal or custom made to order by fastener manufacturers like Seastrom.

While the back-plate is a relatively straightforward piece to cast, the levers (left and right) need to be cast with a square hole for the ferrule and spindle which are the components that connect the levers together and that will connect with the latch that depresses and returns the lever. The 2 patterns, one for each lever, need to be machined for a square hole and how you accomplish this will depend on the medium used for the pattern. A ferrule is then added either to the pattern or to the subsequent wax replica. For bronze castings we machine our own proprietary custom ferrules in stainless steel an alloy that bonds with the molten bronze but as it melts at a much higher temperature than bronze does not distort or melt in the process. For steel castings, as a metal ferule would melt, we incorporate the ferrule into the pattern. The ferrule acts like a sleeve to hold the square 8mm spindle and it is machined with a tolerance that allows the spindle to fit tightly. A “C” spring clip is added under pressure to the outer rim of the ferrule, and this holds the lever to the back-plate.

 

The lever set must also be designed to function with a tubular latch. The spindle passes through a square hole in the latch, a component made by another manufacturer and that has an internal spring that enables the lever to be depressed to retract the latch tongue and which returns the lever to throw the tongue.

Depending on the weight of the lever, an auxiliary spring can be added to the ferrule to assist the latch and help prevent any sagging. The auxiliary spring is made in spring steel and as part of the design process the back-plate pattern is made with a stop which limits the motion of the spring to a 33 to 45 range.

 

The mechanical demands and therefore cost to create a new one-of-a-kind piece for a client are inherently expensive.

Different Door Knobs - One Door Set

We often get requests for mixed knob sets for our passageway door sets. If you are familiar with our site and catalogue you will know that the Netsuke collection allows you to mix and match our lizard, frog, rabbit, and bumble bee knobs. What is less obvious but just as creative an invention, is to mix the knobs from our Hedgerow and Willow collections. As all 3 collections have a nature theme, we feel the tree canopies of Hedgerow or the swirling leaf orb of Willow work well with the animals in Netsuke and their textural back-plates. The last image below shows how designer Bonnie J. McIntire paired the willow knob with the bark back-plate from the lizard collection.

A recent order by designer Hillary Zeiss went to the next level for both color and collection mix. The door set was created using a pea green frog on one side with a blue green (vert gris) lizard on the other. The door set also had a dead bolt lock activated by using our beetle turn piece and this was also patinaed blue green.

An eclectic group of cabinet pulls were included in the order with fiddlehead ferns finished blue green to match the lizard knob and with a dragonfly, frog and gecko finished in a simple but complimentary light antique oil-rubbed patina.

The blue and blue patinas were made with varying intensities and applications of acetic acid applied to the surface of the bronze heated to 180 to 100 degrees. We use various commercially available concentrates to expedite the oxidation of the surface molecules and halt the process by sealing with wax to prevent a further chemical reaction. The light antique patina on the cabinet pulls was achieved with a cold application of a commercially made selenic acid, once the desired depth of color was achieved the piece was wiped with a wet rag before being sealed.

The swirling leaves of the willow knob paired with the bark back-plate from the lizard collection.

Bronze or Stainless Steel Closet Door Pulls - making the right choice

We are always very grateful when clients share photos of our work installed in their homes  as we get to glimpse there use in real life. It can be a daunting task when choosing both the right style and the right alloy for a cabinet or closet door and the internet only helps if the user is savvy when searching the web and has a clear of what they like.

As a small company with limited advertising dollars we rely on the skill and tenacity of  consumers when searching for our products on the web. A recent search brought our work to the attention of a couple in the San Francisco area who were remodeling their master bathroom and bedroom.  

Original photograph courtesy of client

Original photograph courtesy of client

Both rooms were remodeled with contemporary clean lined cabinetry that would work equally well with the Ergo and Morphic styles. The client’s bathroom cabinets were made in teak a warmly colored and figured hard wood that worked well with the brown golden tones of the lightly patinaed bronze they chose as the finish for the Morphic cabinet handles. 


 A two- tone luster was selected for the Ergo stainless steel handles with polished and satin areas a finish that complimented the simple and neutral grey tones of the closet doors.  

Original photograph courtesy of client

Original photograph courtesy of client