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Custom hardware Hawaiian style

I have just one question for you---does this look like some place you would like to be right now? Photo courtesy of Debbie Zylstra Martin Pierce Hardware

This photo was sent to us by Deborah Zylstra of Zylstra Interiors.  You may recall from previous posts, we worked with her on selecting and developing just the right custom hardware that enhanced the design and style of the residence but also celebrated the incredible natural surroundings and Hawaiian culture.

Hawaiian bird knob from the Hawaiian custom hardware collection of Martin Pierce hardware

In this close-up of the impressive entry doors you can see the cylindrical door pull from our Morphic collection, made even more special cast, per Debbie's request, in white bronze.  When we saw this picture we initially thought the gardens beyond had been photoshopped into the photo when, in actuality, they are real.  That is a view I would never tire of!

Photo by Zylstra Interiors Martin Pierce Custom Hardware

This door is obviously custom made but what makes it even more amazing is that if you look closely you will see that there is some lovely mahogany burl in the panels.  Simply beautiful!

You can view the Morphic collection or our entire selection of architectural hardware by visiting our site at www.martinpierce.com.

Bigger is sometimes better with our newly sized cabinet pull

If you checked out our Latest News Section on the website then you already know that we are now offering a new edition to our Ergo collection---the 6" wide Wave pull. Those designers who are familiar with this line are already aware of the 2" and 3" pull but there has been a real need for a bigger pieces that are scaled for larger cabinet doors and drawers. I recently had the pleasure of working on a project in New York where we were being specified for many of our Ergo and Morphic pieces but the cabinet drawers simply cried out for a more robust, yet still elegant, Ergo wave. We considered a few possible sizes but decided on a 6”W x 1 1/2”D x 1”H.  Scaling a piece is not an easy task which may explain why it has taken us so long to bring out this piece but we think the wait has been worthwhile.  Designers and architects can now specify this piece that is being cast in either bronze or stainless steel, offering a good color range to suit their clients specific needs.

We have had a lot of fun photographing all the wave pieces that went into this upscale and delightful kitchen project and credit needs to be given to our wonderful photographer Doug Hill for having the imagination to arrange and photograph these pieces to show off their fluid and organic quality.

We would love to hear your comments on this new addition to our Ergo collection or, to view our entire collection of architectural hardware please visit our site at www.martinpierce.com.

A feast for the eyes:

Ergo collection from Martin Pierce custom hardware

Ergo in oil rubbed, bronze and stainless finish martin pierce hardware

Ergo wave pull in stainless steel finish Martin Pierce Hardware

 

A new home for our iguana pull

It is always a thrill for us to see our pieces in place in their new home.  Such was the case when we received this photo of both our Iguana and Hawaiian Bird pulls in use on a custom armoire. When we were contacted by Debbie Zylstra of Zylstra Interiors (in Kona Hawaii at the time but has since relocated her business to South Carolina) the challenge was to design a custom pull that was reflective of the native culture and tropical surroundings.  We chose to create a pull in the likeness of the whimsical Laysan Finch for the lower section of the built-ins.

Our Iguana pulls would be used to open the double doors in the upper portion.  Below is a rendering of Martin's showing how he envisioned the pulls in use

Representation of how iguana door pull will look on closed doors by Martin Pierce Hardware

and here is an actual picture of the completed project.

Custom built-ins designed by Zylstra Interiors Martin Pierce Hardware

The Hawaiian bird pulls are used on the drawers and lower doors.  The polished bronze finish is the perfect compliment to the amazingly beautiful Koa wood that is accented with an ebony filet.

Bird pull from Hawaiian collection of architectural hardware from Martin Pierce

If you  have a residential or hospitality project that would be made more beautiful through the use of custom hardware or you would like to view our entire collection, please visit our site at www.martinpierce.com.

Live La dolce vita with our new hardware finish

Life is too short not to step out of the comfort box occasionally.  So, while we like the colors that we can achieve with both simple oil rubbed bronze finishes and with colored hot patinas, occasionally a client will have a specific location or project that warrants a different finish. The most common request I receive is for a client who wants some of our bronze pieces but would like them cast in steel. If the design is relatively smooth with few hollows and undercuts then we simply cast the piece in stainless steel. However if the piece is, for example, a bamboo or orchid pull then we cannot readily cast and finish this in steel.  Steel is a harder metal and one that is not easily polished so trying to polish inside hollow or recessed areas is all but impossible. By contrast bronze is a softer metal and one that we can polish very well, even inside grooves and dips.

The height of elegance, Martin Pierce's silver plated orchid stem pull.  Notice all the grooved areas. Martin Pierce Hardware

So, when faced with this request we turn to our friends at Boyles Snyder who have a wealth of experience in plating in both nickel and silver.  When I asked James at Boyles Snyder what exactly is plating or, more accurately electroplating, he put it this way “ It is the art of bonding metal, utilizing chemistry with electrical energy.”

As with steel so to with nickel.  Some clients prefer a very highly polished finish while others prefer a more muted brushed luster. The desired luster is achieved by preparing the bronze before it is plated.  For example, if you want a highly polished nickel frog pull as recently requested by a client you first polish the bronze and, likewise, if you want a brushed bamboo or orchid pull you brush the bronze before plating.

Frog pull in polished nickel Martin Pierce Hardware

This all brings me to Biagio Forino Interiors, a wonderful and inventive design group in Milan Italy.  They chose this interesting finish for their client’s home and will be receiving quite a few pieces in a shipment due to arrive this Friday including both the bamboo and orchid pull in the satiny brushed nickel finish.

Bamboo pull in brushed nickel finish from Martin Pierce Hardware

These door and cabinet hardware pieces represent true customization and show how any one of our pieces of architectural hardware can be customized to meet your client's exact specifications.

Contact us to discuss your special project or view our entire collection of bespoke hardware at www.martinpierce.com.

 

 

 

 

Gone to the dogs!

The past couple of weeks have found us taking a respite from the mountains of work and sharing with you photos and recaps of some of our "lazy, hazy, crazy days of summer". But, sadly, it is time to get back to work.  Before that we wanted to share with you another fun project: We recently celebrated a birthday (but I will not say which birthday as we do value our friendship) with our very dear friend Tracy.  As our gift to her Martin carved a sculpture of her dog Dale, who is a 3 legged wonder and her loving companion.  The gift  was a very pleasant surprise for her and one that I know she cherishes. dog sculpture in rough form Martin Pierce Hardware

If you knew Dale you would understand what a spunky and funny and loving dog he is.  And while he may be a tad challenged by having 3 legs he is an extremely agile canine and could give us two-legged humans a run for our money any day. Dale was started from one large block of wood although Martin did have to add a separate piece for the tail for, if it had it been from the same block the end grain would have made this section too fragile. The wood he chose was Alder as it is a reasonable wood to carve and it has little grain allowing Martin to paint on Dale's coloring.

Completed sculpture out of alder wood Martin Pierce Hardware

As we mentioned in an earlier post, Martin is thinking about sculpting our dog Iris.  Iris' sculpture will focus only on her head.  But just to be clear, there is nothing wrong with her body (unlike her human companions, Martin and I) as she has beautifully defined muscles and a generally athletic physique.  To begin the process Martin studies photographs that will become drawings that are then properly scaled so that they can be traced onto a block of wood.

Martin Pierce Hardware

We were wondering if any of our readers have any suggestions for a suitable wood.  We are thinking of walnut, which carves beautifully but the dark brown color will fade to a golden color over time.  Or perhaps white oak that, despite its name, is light brown in tone. We hope you enjoy our sculptures.  As you may be aware, the process of creating a sculpture and a bespoke piece of architectural hardware is quite similar.  To view our entire collection of custom hardware please visit our site at www.martinpierce.com.

Recap of our summer getaway--Part 1

While the details of our stay at the lovely Simpson House Inn are still fresh in my mind I wanted to share them with you. As we mentioned in an earlier post, we decided to treat ourselves to a short getaway in Santa Barbara.  The days were heating up in Los Angeles and a trip up the coast would allow us to escape not only our current workload but the heat that sometimes strikes southern California.  We were not to be disappointed!

Simpson House Inn dates back to 1874 and went through many years of decline before being totally and lovingly restored to its original glory by Glyn and Linda Davies.  It opened its doors as a refined B&B in 1985 and can boast being the winner of the prestigious City of Santa Barbara Structure of Merit award.  The low key charm of the staff make you feel like you are spending the weekend as very welcome guests in a dear friend's home.  We began each day with a breakfast of roast potatoes and scrambled eggs with asparagus served on dainty Victorian China.

Breakfast at the Simpson House Inn Martin Pierce Hardware

We enjoyed this breakfast on the veranda every morning and were entertained by the California towhee birds bathing in the garden's water fountain turned birdbath.  The gardens have received the same level of restoration attention as the house and other structures on the property.

Fountain turned birdbath in the formal gardens of Simpson House Inn by Martin Pierce Hardware

Another view of the beautiful gardens at the Simpson House Inn Martin Pierce Hardware

After this hearty breakfast we set out for a daily hike on one of the nearby nature trails, only to return to homemade lemonade and freshly baked cookies each afternoon.

We certainly learned that there is no need to travel far and fight the crowds in order to get away from your daily routine and relax.  Communities across the country offer opportunities for those who live nearby to enjoy a day or two away from the daily "grind".

You can view our entire collection of custom hardware, often inspired by nature, by visiting our site at www.martinpierce.com.

 

Summer travel

Summer is about many things, including the enjoyment of a slower pace and an occasional overnight trip.  We have decided to take advantage of both and head just 90 minutes north of Hollywood to what is often called the American Riviera, Santa Barbara. We have decided to treat ourselves with a three night stay at the Simpson House Inn. With unique accommodations and lovely gardens, we should be able to unwind just a bit.  And Santa Barbara has so much to offer in the way of hiking trails, ocean vistas and historical buildings that are sure to provide us with plenty of inspiration for future hardware and art projects.

Speaking of inspiration, Iris will not be joining us on this trip but Martin is "thinking" about sculpting a bust of her to display in our home.  Before Iris joined our family I would never have believed that I would want a pit bull head sculpture adorning our dining room!

photo by Martin Pierce hardware

As we prepare for our miniature vacation we hope that you are finding the time to unplug for even a short while and enjoy the lazy days of summer, as the fall and winter will be upon us before we know it.

To view our collection of custom architectural hardware, please visit our site at www.martinpierce.com.

ADA compliance refresher

  "Bush signs in ADA of 1990" by Unknown - http://www.whitehousehistory.org/whha_pictures/presidentshouse_bush-06.html. Licensed under Public domain via Wikimedia Commons - http://commons.wikimedia.org/wiki/File:Bush_signs_in_ADA_of_1990.jpg#mediaviewer/File:Bush_signs_in_ADA_of_1990.jpg

"Bush signs in ADA of 1990" by Unknown - http://www.whitehousehistory.org/whha_pictures/presidentshouse_bush-06.html. Licensed under Public domain via Wikimedia Commons - http://commons.wikimedia.org/wiki/File:Bush_signs_in_ADA_of_1990.jpg#mediaviewer/File:Bush_signs_in_ADA_of_1990.jpg

A responsible architect, designer or homeowner is already aware of the importance of designing a space that is not only aesthetically pleasing but is also safe and easily accessible for all who enter.

The President of the United States signed into law the Americans with Disabilities Act (ADA) back in 1990 ( updated in 2010) that, in part,  set standards for accessible design that must be adhered to in government and other public and commercial buildings. However, many designers and architects are designing private buildings and homes with these standards in mind in order to accommodate an aging or disabled population.

Along with very specific requirements for specifics like elevators, moving stairways, automatic doors, required space between beds and dining tables in detention facilities, school and restaurants, placement of ramps, etc., many elements of accessible or universal design can also be applied to private spaces and include:

  • No threshold doorways that allow wheelchair access as well as eliminate the need to step-up to enter a room or building.
  • Wider doorways and hallways that make it possible to move from room to room and turn around with a walker or wheelchair.
  • Rocker light switches that are easier to operate than a standard switch.
  • Lever hardware that eliminates the need to grasp and turn a knob to open a door or window.
  • Roll-in showers and tubs that also provide a seating area.
  • Slip resistant flooring and/or carpet pile and pad that allows for easy maneuverability of a wheelchair.
  • Grab bars in appropriate areas, particularly in the shower/tub and water closet.

This is a very abbreviated list of regulations and ideas.  You can view the entire list of ADA Regulations by visiting the government site here.  While compliance is a must in public and government buildings, any of these features can be customized to meet the needs of a client in a private residence, thereby making their life a bit easier and safer.

Many of our custom hardware pieces comply with ADA requirements.  To view these, or to view our entire collection of architectural hardware, please visit our site at www.martinpierce.com.

Your hospitality design project will come to life with custom hardware

Custom door and drawer hardware will enhance any design style whether it be sleek and contemporary, warmly traditional or interestingly eclectic.  For designers who work on hospitality or commercial projects or a homeowner looking to add a personal touch to their home, paying attention to details like hardware will turn an ordinary project into an extraordinary project. Contemporary hardware

Contemporary styling is right at home in a sleek high-rise apartment building, upscale boutique or a modern home perched on a cliff overlooking the ocean.  Look for hardware crafted from metals like stainless steel, brass or high polished bronze.  Organic shapes will add movement and interest to all the smooth surfaces commonly found in a contemporary environment as will a pop of bright color or interesting lighting accents like those seen on our new cylindrical entryway levers that we debuted at the 2014 HD Expo.

Morphic cylindrical pull with a hot orange powder coated accent from Martin Pierce Hardware

Whimsical designs are also a nice choice for contemporary spaces and add a bit of personality.  Our Animal  and Netzuke collection features many pieces in the form of nature's creatures that are so lifelike it will require close inspection to determine if they are real or not.

Traditional hardware

For those projects that require a more traditional look in hardware, an oil rubbed bronze and/or classic shapes and symbols always work.  Soothing floral shapes or the warmth and beauty of the patina of hand-rubbed bronze will support other traditional design elements such as beautiful moldings and impressive architectural details.

Passageway levers from the Willow 1 collection at Martin Pierce Hardware

Celebrate nature

Architectural hardware that celebrates the shapes and forms of nature will enhance any design style and any corporate, hospitality or residential environment.  Leaves, florals, grapevines, birds and even lizards and geckos will bring a sense of the outdoors inside.

lizard multi point door lever from Martin Pierce Hardware

Bespoke hardware

Of course, the ultimate statement any organization, company or homeowner can make is a personal one.  This can be accomplished through the creation and installation of bespoke hardware designed to represent a corporate brand, a favorite piece of artwork or a native habitat as in the bird hardware we created for this Hawaiian project.

Hawaiian bird knob from the Hawaiian custom hardware collection of Martin Pierce hardware

To discuss your custom hardware needs or to view our entire collection, please visit us at www.martinpierce.com.

 

Birds in flight over Los Angeles

We are very fortunate to have a terrific view of Los Angeles bird life from our home in the Hollywood Hills.  While we do have an unsightly electrical pole at the end of the garden, its one redeeming factor is that it attracts hawks and owls. Red tailed Hawk Martin Pierce Hardware

martin pierce redtail hawk on utility pole

Alas, I do not  have any photos  of the Great Horned Owl that visits as he tends to arrive at dusk or later in the evening in pursuit of dinner in the form of rats and other rodents. However, over this past July 4th weekend Martin was able to photograph 2 hawks, one a juvenile male red tailed hawk and the other a Coppers hawk.  All these birds seem to be attracted by wildlife and we certainly do have a lot of young squirrels and rats that allow them to thrive well in our local habitat. As you may know, Martin is very fond of birds.  In our custom hardware collection we currently offer a swallow cabinet pull.

swallow pull from Martin Piece hardware

Martin is currently working on a set of handles inspired by the Steller's Jay.  We will provide more detailed photos of the first handles when they return from the foundry but, in the meantime, here is a little teaser.

early carving of the Jay's wing Martin Pierce Hardware

Jay before assembly Martin Pierce Hardware

To view our swallow pull or our entire collection of bespoke hardware, please visit us at www.martinpierce.com.

Summer fun in our design showroom

The lazy days of summer are upon us but our boxer/pitbull mix Iris and her best friend Hoyt do not seem to be aware of the idea of relaxation. Iris and Hoyt Martin Pierce Hardware

They do enjoy a good game of tug of war that often results in a friendly stand-off.

Martin Pierce Hardware

Whether it be on asphalt or in the more rarefied confines of our new showroom they still find it fun to wrestle and play. Hoyt can sometimes be a bit loud and Iris is sometimes deafened when he barks in her ear but the relationship continues to blossom. We find them both a good distraction and a great source of humor and feel very lucky to share our studio with such pleasing canines.

They do make a work day go by faster with all of their antics.  And the wood floor of our new design center makes it easy for them to slide around.  Fortunately, most  designers who visit the center do not seem to mind having a few friendly dogs running around.

You may  recall that we opened this design center back in January of 2014.  It provides an opportunity for contract, hospitality and residential designers, as well as the general public, to see our products up close and personal.  As an ASID industry partner we welcome all members to our showroom so we look forward to hearing from you to set up an appointment.

If you are unable to pay us a visit in person, you can view our entire collection of bespoke architectural hardware at www.martinpierce.com.

Pictorial recap of the step by step process of creating custom hardware

This pictorial recap will complete our 6 part series on creating a piece of custom hardware designed to the client's exact specifications. It begins with an inspiration piece, in this case a metal foil collage the client owned:

artist unknown Martin Pierce Hardware

A hand-drawn rendering is submitted for design approval:

Martin Pierce Hardware

Once approved, a hand-carved wooden mold is created:

Stage Two..hollowing out goblet to create thin mold Martin Pierce Hardware

Design details are worked out:

Wood sculpture compared to working drawing Martin Pierce Hardware

Etched shield Martin Pierce Hardware

A silicon shell is created and wax is poured:

Goblet mold in silicon shell Martin Pierce Hardware

Red wax mold showing detail from wood carving

detail of red wax mold

Assembly details are worked out.  This particular project required two of everything as the door handles were being placed on both the entry and the exit of glass doors:

notice screw placement

Martin Pierce Hardware

The finishing process includes waxing and buffing to highlight specific details:

Buffed and polished Martin Pierce Hardware

The finished product--double door handles with a glass door placed between them:

final product two sided door handles Martin Pierce Hardware

To inquire about purchasing one of these limited edition door handles or to view our entire collection of custom hardware, please visit our site at www.martinpierce.com.

Part 6--a step by step process of creating custom door hardware

We are at the final stage and, as in any bespoke project,  it is always the details that matter the most. For this project we wanted the pieces to have an aged appearance while maintaining the fine details so we had to carefully decide what areas to darken and what areas to leave bright.  This was one of the most time consuming aspects of the process and one that could not be rushed.  We broke it down into three areas we had to deal with: the goblet; the figure and the shield.  To begin, we polished all three areas and then separately tackled each individual component:

  • Goblet - We needed to make sure that the French scripts remained visible once the aging was done.  The script was recessed but we wanted the ribbon to be darker than the rest of the goblet.  To accomplish this we first masked off the banner from the rest of the goblet and applied the darkening agent. Then, to make the script re-appear,  we painstakingly went over each letter with a fine engraving dremel that buffed off the chemical to re-expose the bright polished bronze.
  • Shield- We had almost the opposite challenge with the shield.  We wanted most of the shield to be bright but with dark lettering and filigree. We again masked off the shield and applied the darkening agent.  We applied it twice to achieve the color needed.  Once it was dry we carefully removed the color from the shield with a fine scotch brite buffing pad.
  • Figure – We repeated the process used for the goblet by applying the darkening agent and then painstakingly removing the color with a fine engraving tool.
  • Each handle was then oiled and finished with a hand-applied black wax.  This finishing part of the process took many hours but we feel the finished product was well worth it!

half way through

These handles are numbered and signed and part of a limited edition of 50. Each handle has 16lbs of bronze so now we understand the true meaning of investment casting! To view our entire collection of custom architectural hardware, please visit our site at www.martinpierce.com.

Welcome summer

Peaceful summer morning at the lake Have you ever noticed that time seems to fly by so much faster as we get older?  At the beginning of the year I was working on new projects, preparing for the upcoming HD Expo that seemed a long way away (five months) and seeking inspiration for Martin's re-entry into artwork.  Now it is the first day of summer and I am already seeing ads for holiday ornaments and end of year travel bargains!

The first day of summer, or the summer solstice, simply put is when the sun is at its highest position in the sky.  This marks the beginning of the summer season in the northern hemisphere and the beginning of winter in the southern hemisphere.  It can fall anywhere between June 20-22 and, in 2014, arrives at exactly 6:51 a.m. EDT on June 21, 2014.

Warm weather, longer days and balmy evenings mean a more casual and relaxed way of life for a few months.  We will be enjoying the evening with friends from Sweden that will most likely include a margarita or two.  And, of course, Iris is always willing to enjoy a summer nap in the shade.

martin pierce hardware

How will you enjoy the summer this year?

Beware---it is Friday the 13th.

via istock There is no real rhyme or reason as to why Friday the 13th is considered an unlucky day but the fear of the day is common enough to have earned its own phobia labeled as  friggatriskaidekaphobia.  For those who believe it is unlucky, they site the Bible and the last Supper as proof.  Others prefer to find the number 13 in things like the number of letters in the names of notorious criminals, the date well-known tragedies took place, etc. as legitimate proof of the unlucky status the number represents.

The simple truth is that this date is cyclical and occurs no more than three times a year. For example, it occurs just once in 2014 (today) and three times in 2015.  One way to know if the year has a Friday the 13th is to find the months that begin on a Sunday and there will be a Friday the 13th in that month.

Unlike other superstitions like walking under a ladder or having a black cat cross your path, you are unable to avoid the pitfalls, so to speak, of a Friday the 13th as it is going to happen no matter what.  Here are some fun facts that you might find interesting or spooky, depending on whether you suffer from friggatriskaidekaphobia or not.

  • Our 32nd president, Franklin D. Roosevelt, is thought to have been superstitious as he made every attempt to avoid traveling on Friday the 13th, or any 13th day for that matter.
  • It is no real secret that hotels and tall office buildings do not label the 13th floor with the number 13...they simply skip it and jump right to 14.  Do you think that those who have a phobia are aware that they are on the 13th floor anyway?  The number is also avoided in room numbers, meeting rooms etc.
  •  Many airlines avoid a row 13 so if you are unsure, start counting when you board, especially if you are in row 14!  They also show a drop in ticket sales on any  13th day, but especially on Friday the 13th.
  • In some cultures the number 13 is actually considered lucky, especially in ancient Egypt where it was associated with immortality.
  • The french are so superstitious that in the early 20th century you were able to actually hire a fourteenth guest to come sit at your dinner party if you found yourself with only 13 friends.  Not a bad way to get a free meal.  Bon appetit!

Do you alter your behavior or travel plans on Friday the 13th?

To view our entire collection of custom bronze hardware, please visit our site at www.martinpierce.com.

Part 4--step by step process of creating custom door hardware

Let the fun begin! We are often asked why we don’t make our patterns using 3D printing.  The answer comes from Martin's personal history.

As many of you already know, Martin Pierce began his career as a wood carver in England where he was trained to become a master wood carver  who then branched out from relief carving into 3 dimensional sculpting.  As a young person Martin was first competent drawing objects free hand and from different angles.  Later, as an apprentice wood carver he was trained to carve quickly, decisively and accurately; skills he subsequently transferred to 3D sculpting.  No doubt had 3D printing been available at the time he may have embraced it, but perhaps not fully.

A large part of creating truly custom pieces comes from making ongoing adjustments to the working drawings and later to the sculpture.  Until you actually have a half sculpted torso of a waiter it is difficult to judge whether the 3D rendition of your 2D linear drawing “looks right” both as to scale and as to aesthetics.

Wood sculpture compared to working drawing Martin Pierce Hardware

That being said, for this project Martin began the creation of the two figures by roughing out the basic shapes on a band saw and then carving the pieces by hand with an array of carving chisels.

Rough cut of figure Martin Pierce Hardware

Once the figures were carved in wood and the basic form of the hair and clothing created, they were then spray painted with several coats of white primer. The primer acts as both a sealant that fills in the grain or pores in the surface of the wood and it also creates a fine medium on which to carve.  Martin used very fine chisels and an electric dremel to carve waves into the hair of the waiters and to create stylized lettering along the arms and legs of the clothing. As an aside, for those who have never used a dremel,  it is a lot like the fine drill that dentists use to inflict pain!

Close up of detail of hair and torso of carved figure Martin Pierce Hardware

First test of carving of figure with goblet Martin Pierce Hardware

Goblet with both figures Martin Pierce Hardware

Part 3--step by step process to create custom door hardware

In part 3 of our series the pattern moves from wood to wax. As you recall from part two, the goblet pattern was technically and logistically challenging. Bronze is a heavy metal, not to mention expensive, and we wanted to create a casting that we could support with mounting posts that would not sag under the weight of the bronze. The goblet was carved hollow but aesthetically we did not want to be able to see all the way to the base so we created a false bottom that also acted as a support for the back of the goblet.

We cast our work using the lost wax method.  The molds we created and the positioning of the gates through which the bronze will flow are designed to allow the molten bronze to readily reach all areas.  To help achieve this, we minimize the undercut areas that would otherwise block or stop the flow of bronze.  To accomplish this we needed to create 3 separate molds for the goblet: one for the back of the goblet with mounting posts; one for the backless goblet with shallow bottom and with stem;  and one for the oval goblet base.

Once the molds were ready,  waxes were created for all 3 components of the goblet.

Finished mold with etched shield. Martin Pierce Hardware

Red wax mold showing detail from wood carving

The goblet was then dipped in a slurry of silicon until a sufficiently thick shell or wall was created. When you are casting bigger pieces it can take several days to build up the shell but it is a crucial step for,  if the walls are too thin,

when the bronze is poured it will break through the wall and you end up with a ruined casting.

Goblet mold in silicon shell Martin Pierce Hardware

We will continue the process in part 4 with a discussion of the actual sculpting of the figures in the piece.  Stay tuned for the fun!

To view our entire collection of custom architectural hardware, visit our site at www.martinpierce.com.

Part 2--step by step process of creating a piece of custom door hardware

In part one of this series we shared the drawing that was ultimately chosen as the model for the final design of custom wine cellar door handles. Briefly, we were asked to create three dimensional door handles based on a serigraph owned by the client.  We began with a drawing that showed the details and dimensions of the handles once they were completed.

Martin Pierce Hardware

Once this design was accepted by the client we moved on to the next step--carving the mold.

From a sculptural and casting perspective the concept had to be broken down into all of its components and we really were working with 2 concepts as we were making a left facing and right facing figure. We were also creating an extremely detailed piece and we wanted to show all the details including the script at the top and on the shield of the goblet as well as the fabric decoration on the seam of the waiter's jacket and trousers.  So the components we were working with were:

  • 2 Figures-one facing left, one facing right
  • 1 Goblet
  • 1 Goblet flute
  • 1 Shield for the goblet to show the script
  • 1 banner to add later to the goblet containing script

We began by creating the first sculpture, the goblet, which was carved from a block of bass wood. Using various sized chisels, Martin hollowed out the inside of the goblet to make it as thin as possible so that the ultimate piece would not need a crane to install as bronze is a very heavy metal.

Stage one of carving mold Martin Pierce Hardware

Stage Two..hollowing out goblet to create thin mold Martin Pierce Hardware

While carving a thin goblet wall takes a lot of skill,  the bigger challenge was finding a way to make the shield so that the script would be legible.  He carved the unadorned shield as a separate pattern and worked with Bob Pierce, his brother, to create the script for the shield and band as a digital image.

Digital Image created by Bob Pierce Martin Pierce Hardware

The next step was to have the script chemically etched onto a piece of metal that would be attached to the goblet.  We worked with a great metal etching company we have worked with many times in the past to create a recessed text onto 1/16" aluminum.  The metal needed to be thin enough to bend in order to mount it onto the wooden form.  The same technique was used to create the banner at the top of the goblet.

Etched shield Martin Pierce Hardware

As these are wine cellar door handles one very important detail was still needed--bubbles. We put our knowledge of upholstery to use and found some upholsterers decorative nail heads that were the perfect size and shape to mimic bubbles.  And here is the finished pattern.

Finished mold with etched shield. Martin Pierce Hardware

The piece is now ready for the next step--stay tuned for part three of this series.  And to view our entire collection of custom hardware, please visit our site at www.martinpierce.com.

 

 

Step-by-step process of creating a piece of custom bronze hardware-Part 1

artist unknown Martin Pierce Hardware Follow along as we create custom door handles that are inspired by this beautiful artwork.

Early this year we were contacted and asked to work on a home in nearby Beverly Hills. The project was to create a pair of wine cellar door handles based on the client’s original serigraph.   In essence, we were asked to create an original three dimensional handle using a linear serigraph as our inspiration.  It helped that Martin liked the serigraph and found that it was well suited to be rendered into a sculpture.  The client was clear that he wanted Martin to employ his own artistry to create a new work of art and use his own hardware expertise to create handles that could be successfully mounted back to back onto glass doors.

Both Martin and our client wanted to capture as much of the fine detail as possible and to give the handles an aged quality.  All that being said, it became apparent from the start that these were going to be extremely difficult pieces to make and require a large amount of bronze so the client decided to make them a limited edition of 50.

As we have shared before, the first step is to come up with a workable design in drawing form.  In this case it took 3 sets of drawings to deliver the one that met all the client's requirements.  Shown below is the chosen design.  You can see how it will attach to the door from the side view and be easy and comfortable to grasp.

Martin Pierce Hardware

To follow along, stay tuned for part two of what we feel is a very interesting and informative series.

To view our entire collection of bespoke architectural hardware, please visit our site at www.martinpierce.com.