We have recently been commissioned by a home owner and a designer to create custom cabinet knobs and pulls for their respective bedroom and kitchen. The designer approached us with the task of creating 3 styles and sizes of cabinet knob to replace and supplement the ones in the home owners period property. In this case the existing original pieces were in excellent condition and could be used as patterns for a sectional mold that was constructed in silicone rubber.
The second commission was to create a completely new cabinet pull that would use the client’s distinctive family cattle brand as a model for the cabinet doors and drawers. The client did not have a physical piece that could directly be used to form a mold, but he did have a pdf file of the family font and from this we were able to create a 3D CAD model.
CAD File Created Using Client’s Font File
Both projects will be poured in stainless steel using the lost wax method rather than using 3D Stereolithographic printing. As the molds for both projects are relatively simple one-part molds the upfront costs for design adaptation and mold creation were relatively low and added little to the per unit cost of the pulls. The number of units ordered was also modest ranging from 50 to 75 pieces, but it will be was enough to cover the cost of pouring a smaller crucible of steel.
First Waxes Created from New Mold Ready to be Shelled